Manufacturing solutions

Global manufacturing base

We maintain a proven strict quality control to ensure that every injection mould tooling project is carried out to the highest standard in line with the demands from world class customers and prestige brands for high-end automotive components.

We are able to offer various types of tooling to suit customer requirements. Production facilities either in-house in UK, Europe or the Far East can be considered for tooling manufacture, enabling us to be as competitive as possible in today’s market place.

We are the leading supplier of injection mould tooling, out-sourced from the Far East. We work with trusted partners whom we have long-term relationships, our team of resident British tool making experts and project managers work at all our partners’ facilities. We boast a unique capability to design, project manage, refine and finalise tools, to the highest standards.

All tools are produced to European specification from European supplied high-quality steels and aluminium to ensure that the strict quality requirements of our industry leading customers are achieved. Out-sourced tools are first extensively trialled in the Far East using quality European polymers before being shipped either by air or sea to our moulding facilities in the UK for final validation.

We oversee the manufacture of tools up to 40 tonnes, for any size of injection moulded component, from a small widget to full car bumper systems.

Moulded plastic and composite components can be supplied as individual items, or complete assemblies. From concept and tool design, through to production, assembly and inspection, design and manufacture of jigs and fixtures , metrology, painting and flocking, stillage design and manufacture.

Our in-house extensive plant list and facilities include :

44 CNC milling machines ( 5 axis and 3 axis ) machining envelopes up to 8m x 6.2m x 2m
16 injection mould presses, from 3500t – 55t
6 axis and 3 axis robots
Up to 40 tonnes lifting capacity
Metrology department with 2 CMM’s, 5 Faro Arms, 1 tracker
7 Paint booths / drying ovens
Specialist engineering division for, jigs & fixtures, component machining, composite structures and tooling, fabrication, stillages etc.

2 autoclaves, up to 6m x 3m diameter and a large curing oven
Climate controlled aerospace grade clean room, to NADCAP level 8 requirements
Temperature controlled and air extracted infusion facility