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We help design engineers

Bespoke engineering solutions for manufacturing challenges.

We work with engineers across sectors and projects to deliver advanced manufacturing solutions that exceed expectations.

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Our capabilities.

We are experts in designing for a complete range of bespoke polymer and composite processes.

Metallic mould tools

We design tooling for injection moulding and composite compression moulding, offering expert DFM, mould flow simulation, and 3D CAD modelling.

Composite mould tools

We design epoxy patterns, carbon fibre composite and metallic tooling, expert DFM, drape simulation and 3D CAD modelling.

Jigs & fixtures

We design, prototype, and manufacture high-precision jigs and fixtures ensuring accurate machine trimming, assembly and inspection.

Compression moulding

Our composite R&D manufacturing engineers, along with trusted material partners, support your composite component requirements from concept through to production.

Injection moulding

Our expert manufacturing engineers along with trusted material partners support your polymer component development from concept through to production.

Painting & lacquering

Our ability to apply innovative technical solutions to high-end quality applications ensures that we meet the most demanding surface coating standards.

Metallic mould tools

We design tooling for injection moulding and composite compression moulding offering expert DFM, mould flow simulation, and 3D CAD modelling.

Composite mould tools

We design epoxy patterns, carbon fibre composite and metallic tooling expert DFM, drape simulation and 3D CAD modelling.

Jigs & fixtures

We design inspection, CNC machining and assembly fixtures offering expert DFM, GD&T analysis and 3D CAD modelling.

Compression Moulding

Our composite R&D manufacturing engineers along with trusted material partners support your composite component requirements from concept through to production.

Injection Moulding

Our expert manufacturing engineers along with trusted material partners support your polymer component development from concept through to production.

Painting & lacquering

Our ability to apply innovative technical solutions to high end quality applications ensures that we meet the most demanding surface coating standards.

Go further.

We are a lightweighting engineering solutions company offering a clear process to conceive, produce and deliver the perfect components and products for your business.

Consult

At Formaplex, we provide a complete consulting package for bespoke engineering solutions. We use our expertise to guide you and your team through material selection and planning. It de-risks the manufacture of your design.

Design

We take your design and ensure that it can be manufactured to the standards you expect. We bring the benefit of bespoke engineering and manufacturing experience to streamline your manufacture.

Prototype

To ensure that the design is right before committing to production, we can provide prototype confirmation. We produce prototype tools and parts as fast as possible as part of our specialist engineering services whether it’s injection moulding, composite or 3D printing.

Manufacture

When it comes to series manufacture, we are specialists in the production of low volume, high specification tooling and components. We supply polymer and composite parts and assemblies that meet the highest industry standards.

Finish

We ensure that your parts are perfectly finished. Thorough process inspection checks are made at regular stages. And each part can be painted or lacquered on our state-of-the-art paint line before final inspection.

Supply

Our supply process integrates with your production process. Whether you want your order delivered or you prefer to collect, we are happy to accommodate your needs wherever you are.

Share your challenge.

Get in touch, tell us what you are trying to achieve, and let’s see how we can help make it happen.

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Take a virtual tour.

Get a snapshot of a number of our industry-leading facilities

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Experience matters.

Learn more about how we can help with our bespoke engineering and manufacturing solutions.