Our cutting edge injection moulding facility operates 24/7 and is fully equipped with the latest robotics. It’s dedicated to providing tailor-made high-performance solutions, all designed to meet our customers’ individual challenges.
The full complement of high-spec equipment includes eighteen injection moulding machines ranging from 55 tonnes up to 3,500 tonnes.
We work closely with a carefully selected number of trusted materials suppliers who share our attention to detail in the supply of materials for a wide variety of applications.
Exterior painted panels.
Bumper systems and fenders for impact requirements.
Aerospace interiors with flame retardant structural variants.
Nylon materials for engine components and bracketry.
Interior components that are painted, grained or wrapped.
High-temperature exterior applications, allowing e-coating and proximity to heat sources.
High-temperature pumps and chemical resistance requirements, often used in aerospace applications.
Radiator grilles that provide good heat and impact resistance.
For a consistent piano black finish out of the mould for interior and exterior parts.
We have a clear process to conceive, produce and deliver the components and products that matter to you.
We work with you and your team to help with the planning and de-risking of the manufacture of your designs. We will help with materials and process recommendations and right from the outset, we focus on manufacturing delivery and quality assurance. A complete consulting package.
Using the latest tool design software packages we are able to quickly provide design for manufacture guidance. Our design expertise provides validated tooling designs ensuring optimised component manufacturing.
Prototype injection mould tool production is one of our key strengths. With design and manufacture all under one roof we can rapidly turn around prototype injection moulded parts for your development programme.
We manufacture low-volume components for some of the world's leading companies across multiple sectors. Our diverse range of injection moulding machines, from 55t - 3500t, meet the most demanding requirements.
Through every stage of production and manufacture, we constantly check the quality of components. Our state of the art coating lines allow us to prime, top coat and polish to some of the most demanding standards.
We integrate into your production process, packing and preparing your products for collection or delivery to wherever you are in the world.
Share your challenge.
Get in touch, tell us what you are trying to achieve, and let’s see how we can help make it happen.
Formaplex was approached by Ricard and Force Protection Europe to provide composite tooling and machining for the Ocelot Light Protected Patrol vehicle.
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