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Motorsport

Speed is the key to success.

We work with leaders in the motorsport industry to deliver high-precision quality composite and carbon fibre parts at a pace that keeps you on track and in the lead.

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How we can help.

If you want to win, we are the partner who can help meet your most demanding technical challenges. We can quickly produce carbon fibre components customised to your needs, ensuring you are race-ready.

13 championships

We have helped our clients engineer cars to win 13 F1 championships.

3 days

We can turnaround pattern tools in as little as 3 days to keep up with the challenges of motorsport engineering.

We provide premium carbon fibre component manufacturing solutions for the motorsport industry.

We have been a trusted partner to the top teams since 2001.

Our enviable customer list includes the top teams in top tier motorsport. Operating 24/7, Formaplex guarantees fast delivery and high-quality service to our motorsport customers.

We provide:

  • Epoxy patterns with a permanent stock of epoxy tooling block on hand
  • Aluminium mould tools
  • Aluminium wind tunnel models
  • Bonding jigs
  • Carbon fibre mould tools
  • Carbon fibre components and assemblies

With 44 CNC milling machines comprising the latest 3 & 5 axis technologies, and with a range of machining envelopes up to 8m x 6m x 2m, operating 24/7, we have the capabilities to machine patterns, mould tools and carbon fibre chassis.

Our 24/7 composites facilities include 5 cleanrooms and 5 autoclaves up to 3m diameter x 6m in length. We are able to meet your most demanding requirements.

Take a virtual tour.

Get a snapshot of a number of our industry-leading facilities

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Go further.

We have a distinct process for the design, production, and delivery of lightweight composite and carbon fibre parts and products that matter to you.

Consult

When speed is of the essence, you need a partner who works as part of your team and understands the need to de-risk the whole production process. That’s where our years of expertise are put to good use, provides material and process recommendations so you achieve your performance aims.

Design

With nearly 20 years’ experience in your sector, we deliver patterns and composite tooling to meet the most challenging motorsport goals. Our unrivalled and proven design for manufacture assistance means you have the mould tools and carbon fibre components that you need to win.

Prototype

We offer a complete composite, carbon fibre and polymer prototyping service to our motorsport customers. By providing direct epoxy composite mould tools, aluminium mould tools and 3D printing, we help you test and refine your design quickly and accurately before committing to production.

Manufacture

We are trusted pattern and carbon fibre component manufacturers for some of the top-tier motorsport teams. Our attention to detail in the production of carbon fibre laminated parts is second to none and ensures that our customers get to the race on time.

Finish

When speed is of the essence, you need a partner who works as part of your team and understands the need to de-risk the whole production process. That’s where our years of expertise are put to good use, provides material and process recommendations so you achieve your performance aims.

Supply

We supply your patterns and lightweight carbon fibre parts any time, day or night, to ensure you are race-ready.

Share your challenge.

Get in touch, tell us what you are trying to achieve, and let’s see how we can help make it happen.

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Experience matters.

Understand and learn how our polymer, composite and carbon fibre parts for motorsport can take you further.